See how ICCONS supported the installation of 40 metres of slipway rail at the Cruising Yacht Club of South Australia using BIS-PE GEN3, stainless steel studs and on-site proof load testing.
Ultimate performing chemical anchoring, Stainless Steel (316 A4) Chisel Point Stud and on-site engineering support deliver a reliable installation in demanding marine conditions.
Approximately 40 metres of slipway rail was recently installed and replaced at the Cruising Yacht Club of South Australia in North Haven.
Operating in a highly corrosive marine environment and supporting substantial vessel loads, the new slipway rails required a heavy-duty anchoring solution that could provide strength, durability and confidence throughout the installation.
ICCONS worked closely with the project team from the initial product specification through to installation and on-site proof load testing.
The Project Challenge
Slipway rails are continuously exposed to saltwater, moisture and demanding operational loads as vessels are moved in and out of the water.
For this project, the fastening system needed to:
- Secure approximately 40 metres of replacement slipway rail
- Perform under heavy operational loads
- Withstand harsh and corrosive marine conditions
- Provide sufficient anchoring depth into the existing concrete
- Be installed and tested in accordance with the specified requirements
With reliability essential to the completed structure, selecting the right chemical anchoring system and installation method was critical.
The ICCONS Solution
Following consultation with the ICCONS Engineering Team, a chemical anchoring solution using ICCONS BIS-PE Pure Epoxy GEN3 and M24 Stainless Steel Chisel Point Studs was specified.
A total of 400 x ICCONS CPS24300SS M24 x 300mm Stainless Steel 316 (A4) Chisel Point Studs were installed using approximately 160 units of ICCONS BIS-PE Pure Epoxy GEN3 Injection Adhesive.
The 316 (A4) stainless steel studs were selected to provide long-term durability in the corrosive coastal environment, while the BIS-PE GEN3 adhesive anchoring system provided the high-load performance required for the application.
Installation Process
The installation involved rotary hammer drilling 28mm diameter holes into the existing concrete.
Each M24 x 300mm Stainless Steel Chisel Point Studs was installed with an embedment depth of 250mm using ICCONS BIS-PE Pure Epoxy GEN3 Injection Adhesive.
ICCONS supported the project by providing:
- Product specification and technical guidance
- Installation training for the project team
- On-site assistance during installation
- Proof load testing of the installed anchors
- Support to address any installation issues as work progressed
The anchors were tested on site using the ICCONS PT-60 TestPRO Digital Pull Tester, providing confirmation that the installation met the required proof load criteria.
On-Site Support from Start to Finish
ICCONS’ involvement extended beyond supplying the specified anchoring products.
The ICCONS team worked directly with the project contractor to help ensure the correct installation procedures were understood before work commenced. ICCONS representatives also attended the site during installation to provide technical support and help address any potential issues.
This combination of reliable products, practical installation training and on-site testing helped the project team complete the slipway rail installation with confidence.
Customer Testimonial
“Great to work with the guys at ICCONS on this project. From the initial request to the ICCONS Engineering Team for a specified product, it was an easy process.
From installation training to proof load testing on site, the service from the guys was brilliant. They came out on site during installation to make sure there were no issues.”
Dave P.
Project Contractor
Project Highlights
- Project: Slipway rail installation and replacement
- Location: Cruising Yacht Club of South Australia, North Haven
- Application: Anchoring approximately 40 metres of slipway rail into concrete, with some sections underwater.
- Hole Diameter: 28mm
- Stud Embedment: 250mm
- Installation Environment: Heavy-load marine and corrosive coastal conditions
- Testing: On-site proof load testing using the ICCONS PT-60 TestPRO Digital Pull Tester
Products Used
Product: ICCONS BIS-PE Pure Epoxy GEN3 Injection Adhesive
Quantity: Approximately 160 units
A high-performance pure epoxy adhesive anchoring system selected for the demanding load requirements of the slipway rail installation.
Product: CPS24300SS M24 x 300mm Stainless Steel 316 A4 Chisel Point Stud
Quantity: 400 units
The M24 stainless steel chemical studs provided the strength, embedment depth and corrosion resistance required for the coastal installation.
Product: ICCONS PT-60 TestPRO Digital Pull Tester
Used on site to proof load test the installed chemical anchors and confirm the performance of the completed installation.
Engineered Support for Demanding Anchoring Applications
The Cruising Yacht Club of South Australia slipway project demonstrates the value of combining a correctly specified anchoring system with practical installation training, on-site technical support and proof load testing.
From the initial product recommendation through to the final testing process, ICCONS worked alongside the project team to deliver a strong and dependable anchoring solution for a challenging marine application.
For technical assistance with chemical anchoring, proof load testing or demanding structural fastening applications, contact the ICCONS team.
